Thread Milling is a method for producing a thread by a milling operation.
The most common way to produce a thread is still by tapping and turning but today we see more and more milling and this is because CNC milling machines with three simultaneous axes are very popular. These can now be found in every small workshop.
To perform a Thread Milling operation, a helical interpolation movement is required. Helical interpolation is a CNC function producing tool movement along a helical path. This helical motion combines circular movement in one plane (x,y coordinate) with a simultaneous linear motion in a plane perpendicular to the first (z coordinate).
Vargus thread milling tools are based on indexable multitooth inserts. The cutter rotates around itself at high speed and at the same time moves along the helical path. All the teeth are machined simultaneously so every tooth creates one pitch. At the end of the operation all pitches are combined into one complete thread and that by one pass only. This result is achieved with Vardex high accuracy inserts and use of a CNC milling machine.
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